Crossrail track; Crossrail track;

Crossrail, London

Crossrail design, engineering and consultancy: delivering London's Elizabeth line

The Elizabeth line (formerly Crossrail) will provide rail services from Reading and Heathrow to the west of the capital, to Shenfield and Abbey Wood in the east. It will increase central London’s rail capacity by 10% and directly link Heathrow Airport, the West End, the City of London, and Canary Wharf.

In joint venture with Atkins, we designed the 42km of bored tunnels. These tunnels run under central London as well as Tottenham Court Road, Custom House and Woolwich stations, and Plumstead sidings for Crossrail Ltd.

Separate from this joint venture, Arup’s engineers designed Canary Wharf station and Crossrail Place for Canary Wharf Contractors. We also supported Laing O’Rourke on Liverpool Street station and Costain Skanska joint venture on Bond Street station.

As well as station and tunnel design we have provided the project with numerous specialist services such as acoustic and fire engineeringtechnical risk and reliability, archaeology, and sustainability consultancy.

Project Summary

200 m long trains

1,500+passengers per train

200mpeople per year

The ceiling drums enhance the acoustic environment for passengers at Tottenham Court Road station. The ceiling drums enhance the acoustic environment for passengers at Tottenham Court Road station.
The ceiling drums enhance the acoustic environment for passengers at Tottenham Court Road station. © Crossrail Ltd

Helping to shape major infrastructure

Our involvement in the Crossrail project extends from the early 1990’s, when we undertook the geotechnical site investigation for the entire route. After a lull in the project, from 2006 to 2009, we updated the proposal for the section between Royal Oak and Farringdon, and looked at how to save costs in joint venture with Atkins. We achieved significant cost reductions by simplifying the underground connections and refining the scope of Paddington, Bond Street and Tottenham Court Road stations. Learning from our work on HS1, we helped develop the tunnelling strategy, reducing the number of tunnel boring machines required.

Threading tunnels through a congested subterranean environment

The 42km of bored tunnels had to be navigated through London’s congested subterranean world, weaving around building foundations, London Underground tunnels and many other structures and utilities. At Tottenham Court Road, we threaded the tunnels over the Northern line and below the escalators for the London Underground station. This created only 700mm between the Elizabeth line and Northern line tunnels. We also designed the various railway track-forms within the tunnels. The impact of noise and vibration from trains on theatres and recording studios above the route had to be alleviated. We designed special ‘floating slab’, a track structure on springs to minimise the transmission of noise and vibration into the surrounding ground.

Ensuring safety in design

Our specialist risk engineers identified, assessed and managed over 1,300 operational hazards for six out of ten of the new Elizabeth line stations. Specialist studies, including hazard identification and explicit risk assessments, enabled us to assess, analyse and evaluate the level of safety risks to strengthen the overall design fit for the operational needs of the new railway. Our reliability, availability, maintainability (RAM) engineers provided critical advice to help ensure the final systems design would deliver reliably throughout the operational life of the stations. We identified potential areas of critical failure and were able to design these out where possible enabling high operational performance targets to be met.

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We designed the rehabilitation of the cut-and-cover Connaught tunnel for the section under the Victoria and Albert Dock. © Crossrail Ltd

Tunnelling under central London

The mitigation of ground movement due to tunnel and station excavation formed a major part of our work. We undertook impact assessments on over 17,000 buildings, railways, major utilities, and other assets including listed buildings. We also designed mitigation measures for buildings likely to be affected by the ground movement. These included adjustments to tunnelling construction methods and the use of compensation grouting and underpinning.

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